Industrial Materials Engineering & Process Intelligence

Material Expertise. Process Stability. Data-Driven Transfer to Series Production.

MaterialMinds combines materials science, industrial process understanding, and structured data analysis.
We support companies across DACH and internationally in development projects, failure analysis, feasibility studies, and the structured transfer of technical solutions into robust series production.

Our consulting combines materials science, advanced characterization
methods, and manufacturing expertise to identify root causes and develop
practical solutions that can be implemented from lab to production.

What we solve

Technical Competence with Industrial Structure

We act as an external engineering partner for companies that:

  • Outsource development projects

  • Require root-cause analysis of material or process failures

  • Need feasibility validation for new technologies

  • Intend to structure or scale their R&D processes

  • Require data-based decision support for management or investors

Our work integrates material characterization, process expertise, and norm-oriented methodology.

Materials & Characterization Expertise

Light- Microscopy

materials analysis by light-microscopy

SEM

SEM- analysis- Fe- needles in aluminium castings

Testing

tensile test metals

Understanding material behavior is the foundation of process reliability and product performance.

Through an accredited partner network, testing and measurement processes are performed in alignment with the requirements of DIN EN ISO/IEC 17025.

Core Methods

  • SEM / EDS analysis

  • Metallography & microstructure characterization

  • Hardness and tensile testing

  • Fracture surface analysis

  • Porosity detection and quantification

  • Mechanical and thermal evaluation

Measurement is not an add-on — it is the basis for decision-making.

Structured Development Projects

From technical diagnosis to stable series production.

Dr_Leibenguth_Werkstoffspezialist_Laborleiter

1. System Analysis

  • Technical baseline assessment

  • Hypothesis development

  • Definition of measurable targets

2. Characterize & Develop

  • Alloy optimization & Microstructure analysis & Testing

  • Development of joining procedures

  • Process parameter refinement

  • Data-based evaluation

3. Transfer to Series Production

  • Stabilization of process windows

  • Integration into existing quality management structures

  • Validation under realistic operating conditions

  • Knowledge transfer to internal teams

How We Bring Value

Process & Manufacturing Expertise

Rolling & heat treatment

Rolling & heat treatments

Making the right material decisions early

  • Heat treatment optimization 

  • Microstructure–property correlation

  • Material selection for durability & cost efficiency

  • Early-stage failure risk reduction

  • Stable process windows for consistent mechanical performance

Casting processes

aluminium casting processes

Understanding materials-from root cause to reliability

  • Casting defect & porosity root-cause analysis

  • Microstructure characterization

  • Alloy development & performance evaluation 

  • Process parameter optimization

  • Data-driven analysis

Additive Manufacturing

additive manufacturing aluminium

Turning innovation into robust production

  • Basic training for AM

  • Microstructure & porosity validation

  • Mechanical property qualification

  • Joining & hybrid manufacturing integration

  • Transfer from prototype to serial production

We provide structured technical input and analytical support for:

  • Rolling processes

  • Heat treatment

  • Casting and die casting

  • Metal additive manufacturing

  • Powder metallurgy

  • Joining technologies and welding processes

Our objective is the definition of robust process windows and reproducible production parameters.

Typical Mandates

Engineering Support Dr. Schäfer

External Engineering Mandates

Full technical responsibility for defined engineering challenges — from analytical diagnosis to validated solution.

Failure Analysis & Quality Support

Root-cause investigations, microstructural defect identification, and structured evaluation of material or process deviations.

Structuring R&D and Testing Processes

Implementation of method-based development workflows and integration of norm-oriented validation systems.

Feasibility Studies & Technical Due Diligence

Technology validation, scalability assessment, and investor-relevant technical data preparation.

Industry Focus

From Metal Processing to Automotive Applications

support rolling & heat treatment

Our projects are primarily positioned in:

  • Automotive

  • Energy Systems

  • Mechanical Engineering

  • Medical Technology

  • Additive Manufacturing

  • Aerospace

  • Metal Processing

We operate as an independent engineering partner and assume project-leading responsibility within existing organizational structures.

Standards & Compliance

Standards & Structural Competence

Dr_Schäfer_Entwicklungsleitung_Werkstoffspezialist

Our project work is aligned with international testing and quality requirements.

  • Experience in accredited laboratory environments in accordance with DIN EN ISO/IEC 17025

  • Certified AI management competence according to DIN EN ISO/IEC 17024

  • Support of ISO-, IATF-, and EN-regulated industry environments

We integrate norm-oriented testing and validation strategies into existing quality management systems.

Contact

MaterialMinds 

info@materialminds.eu

+49 176 2330 5816

MaterialMinds – To push materials engineering  into reliable industrial innovation 

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